Wall Colmonoy Oklahoma City, a leading aerospace manufacturing facility known for precision engineering and production of exhaust systems and heat exchangers, has made a significant investment in advanced tube forming equipment to enhance productivity and strengthen its position in the aircraft components market. This strategic addition centers on a new CNC Unison Breeze 80mm all-electric tube and pipe draw bender, a high-performance system that modernizes traditional bending processes and supports both OEM production and FAA-PMA aftermarket parts manufacturing. wall colmonoy
The acquisition of this state-of-the-art tube bender underscores Wall Colmonoy’s ongoing commitment to precision, efficiency, and responsiveness to market demands, particularly in the aerospace sector where complex geometries, tight tolerances, and quality standards are integral to manufacturing success. In doing so, the company is not only enhancing its own capabilities but also supporting the broader aerospace supply chain with faster lead times and elevated production consistency.
Modernizing Tube Fabrication for Aerospace Components
The aerospace industry requires tubing and pipe assemblies with exacting specifications. Whether for exhaust systems on general aviation aircraft or components used in heat exchangers, every bend, angle, and contour must meet stringent quality and performance standards. Traditional manual bending techniques often involve slow setup, significant operator input, and greater potential for variation between parts. By contrast, the CNC Unison tube bender offers a dramatically more controlled and automated approach.
According to John Mars, General Manager of Wall Colmonoy Oklahoma City, the new tube bender completes a “state-of-the-art tube line” and will significantly improve lead times while helping the facility maintain its commitment to high quality. The machine’s capabilities are well aligned with the production of both original equipment manufacturer (OEM) parts and Nicrocraft™ FAA-PMA aftermarket exhaust systems used on a wide range of aircraft.
Read: Right on the Mark from the Start Understanding the Roku-Roku Android II Machining Center for Precise, High-Performance Metalcutting
What Makes the Unison Breeze 80mm CNC Tube Bender Stand Out
The Unison Breeze 80mm CNC electric tube bender is a highly accurate, all-electric system built for complex bending tasks. Its design enables high-speed, multi-axis bending with exceptional precision, eliminating many of the limitations associated with manual or hydraulically actuated bending machines. Featuring an axis feed speed of up to 1,200 mm per second and bend torque reaching 14,800 Nm, this machine handles multi- and compound bends with ease — a capability that is particularly important for aerospace exhaust configurations and other intricate tubular parts.
In practical terms, the machine replaces several traditional bending operations with a single automated process, which shortens welding times, reduces the number of saw and manual bending operations, and streamlines workflows overall. This level of automation and control translates into lower energy consumption and less scrap waste, reinforcing Wall Colmonoy’s commitment to industrial efficiency and cleaner manufacturing processes.
Advancing Production Efficiency and Quality
Because aerospace tubes often demand compound geometries — bends on multiple planes or precise transitions between radii — the ability to program and execute these shapes reliably is critical. Unison’s CNC bender uses sophisticated control software that allows programmers to input complex bend sequences, ensuring that each part conforms to design specifications with minimal variation. Such consistency is essential not only for meeting regulatory requirements but also for minimizing rework and improving overall throughput.
The all-electric nature of the machine offers several additional advantages. Compared to hydraulic systems, electric tube benders typically deliver smoother, quieter operation, require less maintenance, and provide more consistent torque and motion control. These characteristics make them well suited for high-volume or precision-oriented production environments, such as aerospace component manufacturing.
Strengthening Wall Colmonoy’s Capabilities and Market Position
Wall Colmonoy’s Oklahoma City facility specializes in the design, engineering, and manufacture of heat exchangers and aircraft exhaust systems for both military and commercial aviation customers. Its products serve Original Equipment Manufacturers (OEMs), Maintenance Repair and Overhaul (MRO) operations, and the FAA-PMA aftermarket segment, which requires certified parts that meet or exceed the performance of original components.
By modifying its production equipment with an advanced CNC tube bender, the facility is better equipped to meet growing customer demand, shorten lead times, and enhance production flexibility. This is especially important in a market where delivery reliability and quality assurance are essential competitive differentiators.
This investment also aligns with broader industry trends emphasizing automation, digital control, and precision machining across aerospace and other high-tech manufacturing sectors. As companies increasingly adopt advanced fabrication technologies, they are better positioned to deliver value while controlling costs and maintaining rigorous quality standards.
Conclusion
The acquisition of the Unison Breeze 80mm CNC tube bender represents a meaningful strategic step for Wall Colmonoy Oklahoma City. By embracing advanced automated bending technology, the company enhances its ability to produce complex aerospace tubing efficiently and accurately. This upgrade not only supports current production needs but also positions the facility to respond more robustly to future demand from aerospace manufacturers, MRO operations, and aftermarket customers.
As manufacturing continues to evolve toward higher automation, tighter tolerances, and faster turnaround times, investments like this underline the importance of modern tooling in enabling competitiveness, quality consistency, and operational excellence across the industry.
Your feedback matters! Drop a comment below to share your opinion, ask a question, or suggest a topic for my next post.